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Precise Ampoule Filling and Sealing Machine for Recombinant protein Injectable Solutions 600BPM Capacity and GMP Compliance

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Precise Ampoule Filling and Sealing Machine for Recombinant protein Injectable Solutions 600BPM Capacity and GMP Compliance

Brand Name : Lingyao

Model Number : LYAPL1-20-II

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : USD 150,000-350,000 per unit

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 180 work days

Packaging Details : carton, wood carton, pallets

Machine Name : Ampoule Filling and Sealing Line

Function : Ampoules Washing, Sterilization, Filling, Sealing

Filling Volume : 1-20ml

Filling Liquid Type : Recombinant protein Injectable Solutions

Max Output Capacity : 36000 BPH

Available Ampoules Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrogen Filling : Before and After Filling

CIP/SIP : Yes

Oven Cooling Style : Water Cooling

LAF : Yes

After-sales Service & Technical Support : 1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

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Precise Ampoule Filling and Sealing Machine for Recombinant protein Injectable Solutions 600BPM Capacity and GMP Compliance


Revolutionize Your Ampoule Production with Smart Automation
In the fast-evolving pharmaceutical industry, our Ampoule Filling and Sealing Machine redefines precision and efficiency for sterile injectable solutions. Designed to meet WHO-GMP and ISO 14644 standard, this integrated system seamlessly handles 2-30ml ampoules with unmatched accuracy, making it ideal for critical applications like vaccines, insulin, and antibiotics.

Why Choose This Machine?
Zero-Contact Sterile Filling: Patented nozzle technology eliminates cross-contamination risks, achieving <0.1% particle contamination levels.
Adaptive Production Modes: Switch between 400APM high-speed batches and small-scale precision filling via touchscreen controls.
Self-Diagnostic AI: Real-time monitoring of sealing integrity (100% vacuum testing) and ampoule neck alignment.
Energy-Smart Design: 30% lower power consumption than conventional models, with heat recovery systems for sustainable operations.


Spec:

technical parameters
 
product model LYQCL120+LYASMR
620/43+LYAGF10
size range 1-20ml national standard ampoules
Output(1-2ml) 22000-28000pcs/h
Output(5-10ml) 12000-18000pcs/h
Output(20ml) 6000-9000pcs/h
Clarity >99%
Breakage rate ≤1%(whole line)
Filling Precision ±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption 0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption 0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume 3500-4100m³/h
Net weight 7800(kg)
Total power around 91kw 380V 50HZ
Outline size around 10100x2260x2445mm




Precise Ampoule Filling and Sealing Machine for Recombinant protein Injectable Solutions 600BPM Capacity and GMP CompliancePrecise Ampoule Filling and Sealing Machine for Recombinant protein Injectable Solutions 600BPM Capacity and GMP Compliance


Innovative Features for Modern Labs

  • Ultrasonic Ampoule Washing Integration: Compatible with existing washing lines for end-to-end sterile processing
  • Modular Tooling Kits: Quick-change components adapt to colored/transparent ampoules and hybrid rubber-aluminum seals
  • Blockchain Data Logging: Digitally trace every batch's critical parameters (time, temperature, pressure) for audit compliance

Trusted by Leaders in 20+ Countries
From Dubai's vaccine hubs to Berlin's biotech startups, our machine empowers pharmaceutical innovators to:
✔️ Reduce ampoule breakage to <0.05%
✔️ Achieve 99.98% fill volume accuracy (±0.5ml)
✔️ Cut changeover time by 70% with auto-calibration

Ready to Upgrade Your Ampoule Line?


Product Tags:

PLC control Ampoule Filling Line

      

Sealing Ampoule Filling Line

      

PLC control ampoule packaging line

      
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